How Does This Drywall Roll Forming Machine Work?

Stud Roll Forming Machine: The Complete Guide for Metal Framing Production

1.What is a stud and track roll forming machine?

A metal track machine is a specialized cold-forming system that transforms metal coils (typically galvanized steel) into precise C-studs, U-tracks, and other structural framing components used in:

• Drywall partitions

• Suspended ceilings

• Load-bearing walls

• Mezzanine floors

2.Key Technical Specifications

Drywall Roll Forming Machine

3.How It Works: The Forming Process

1. Decoiling - Unwinds steel coil (G550, AZ150 coating)

2. Leveling - Removes coil set with 7-11 rollers

3. Punching - Creates service holes (optional)

4. Roll Forming - 18-28 stations progressively shape profile

5. Cutting - Hydraulic shear (±0.5mm accuracy)

6. Stacking - Automated bundle output

4.Top 5 Benefits for Manufacturers

✔ High Output - Produces 1 stud every 2-3 seconds

✔ Material Savings - 3-5% less waste vs. traditional cutting

✔ Strength Consistency - Cold-forming maintains steel integrity

✔ Profile Flexibility - Quick changeovers between C/U profiles

✔ Labor Reduction - 1 operator can manage entire line

stud and track roll forming machine

5.Common Applications

• Commercial Construction: Metal framing for offices/hospitals

• Residential: Light-gauge steel (LGS) houses

• Industrial: Warehouse mezzanines

• Renovation: Partition wall systems

6.Drywall Roll Forming Machine Components Breakdown

• Servo Decoiler: 3-10T capacity with tension control

• Pre-punch Unit: 600 strokes/minute (optional)

• Forming Stations: CR12 steel rollers (HRC 58-62)

• PLC Control: Touchscreen HMI with recipe storage

• Safety Features: Light curtains, emergency stops

keel making equipment

7.Buying Considerations

Material Requirements:

• Coil width: Match stud flange dimensions

• Steel grade: G300-G550 (Yield strength 300-550MPa)

Production Needs:

• Daily output (e.g., 5,000-20,000 studs/day)

• Profile variations required

Budget Factors:

• Basic manual:80,000−80,000−150,000

• Automated:200,000−200,000−500,000

stud track making machine

8.Maintenance Checklist

Daily:

• Lubricate guide rails

• Check hydraulic pressure

Monthly:

• Inspect roller bearings

• Calibrate cutting system

Annually:

• Replace worn rollers (typical lifespan: 5-7 years)

9.Industry Trends (2024)

• Automation: Robotic stacking systems

• Energy Efficiency: Regenerative drives cutting power use by 15%

• Smart Features: IoT-enabled predictive maintenance

10.FAQ (Google's "People Also Ask")

Q: How accurate are stud dimensions?

A: ±0.2mm for web height, ±0.3mm for flange width

Q: Can it form different metals?

A: Yes - galvanized steel, aluminum, or stainless steel with tooling adjustments