Portugal Popular High Performance Mild Steel DIN Rail Channel Roll Forming Machine

Portugal Popular High Performance Mild Steel DIN Rail Channel Roll Forming Machine

Portugal Popular High Performance Mild Steel DIN Rail Channel Roll Forming Machine

How to use a DIN rail roll forming machine

• To ensure smooth, efficient, and safe production, pay close attention to these critical aspects:

• Parameter Setting is Crucial: Before starting, you must use the machine's control panel (often a PLC with a touchscreen) to input the correct specifications for your job . This includes the material width, the final cutting length for the rails, and the production speed.

• Process Integration: Modern machines integrate several processes into one continuous line. The uncoiler and straightener (sometimes combined as a 2-in-1 unit) prepare the material . The servo feeder is key for precisely advancing the material, which is critical for accurate cut lengths and punch hole locations .

• Profile and Material Considerations: These machines can produce various standard profiles like TS15, TS32, and the very common TS35 (EN 50 022) . They typically process steel or stainless steel coils ranging from 0.5mm to 3mm in thickness . For corrosion resistance, materials with Zn-Al-Mg (ZAM) coatings are increasingly used .

• Maintenance and Safety: Regular maintenance is vital for longevity and consistent quality. This includes daily inspections, scheduled lubrication of all moving parts, and cleaning away metal chips and dust . Always follow manufacturer safety guidelines, such as wearing appropriate eye protection and being aware of pinch points.

WORK FLOW

Main Workflow Of Mild Steel DIN Rail Channel Roll Forming Machines 

Din Rail Roll Forming Machine factory

Uncoiler  →  Molding core  →  Hydraulic System  →   Automatic Control system  →   Step Formed Mechanism  →  Automatic Shearing Mechanism  →   Products Receiving Tables

Din Rail Machine

Din Rail Roll Forming Machine:           

Decoiler	1	set
Feeding Device  With Pre-sliding Cutter	1	set
Forming Machine	1	set
Cutting Device	1	set
PLC Control Box	1	set
Hydraulic Pump Station	1	set
Production Support Table	1	set

 1  Decoiler

Manual decoiler	Electric decoiler	Hydraulic decoiler
5tons、 7tons	5tons	5tons、 7tons、 8tons、 10tons
1000-1250mm	1000-1250mm	1000-1250mm
Φ450 – Φ550 mm	Φ450 – Φ550 mm	Φ450 – Φ550 mm
1500 mm	1500 mm	1500 mm
It turn by machine pull Inner diameter adjust by  manually when installing	Turn by motor Inner diameter adjust by manually when installing There is a sensor to control speed of decoiler	Turn by motor  Inner diameter adjust by hydraulic station There is a sensor to control speed of hydraulic decoiler  The small car can move up and down in front and back, making installation more convenient The pressure arm can prevent the steel coil from loosening

2  Feeding device with                             Pre-sliding cutter

 3  Roll Forming Machine            

Material Thickness	0.25-0.8mm PPGI and GI
NO. of Roller Stations	18 stations
Material for Rollers	45# steel polished and coated with chrome HRC58-62°
Material for Shaft	High grade 45# steel polished(CNC lathe)
Diameter of Shaft	70mm（Solid shaft）
Frame Panel	16*290*580mm
Bottom Frame	350x6mm H steel
Motor Power	5.5 KW（shanghai motor）
Driven Type	Wall Plate Chain Drive
Chain and Gear	1", 17 teeth sprocket, 50 link chain
Speed	About 15m/min

 4  Cut-off Device

Material for Cut-Off Modular	Cr12 steel after treatment
Hardness for Heat Treatment	HRC58 – 62°
Cut-Off Type	Qualified pillar cutting
Motor for Hydraulic Stand	4KW
Punching Die Material	Cr12 steel after treatment

               

 5  PLC Control Box                    

Type	PLC Frequency Control System with touch screen
PLC Brand	Delta  Encoder Brand: Omron
Length Error	±2mm
Language	English and Chinese
Voltage	380v/50HZ, 3Phase (It depends on customer requirement)

               

 6  Hydraulic Pump Station                     

Oil type	46# hydraulic oil
Pump brand	China brand
Motor power	4kw
Solenoid valves	Huade brand
Solid valve	Single
Cooling way	Fan

 7  Production Support Table
                   

No Power Type
Length	2m

Portugal Popular High Performance Mild Steel DIN Rail Channel Roll Forming Machine

Mild Steel DIN Rail Channel Roll Forming Machines

Din Rail Machine Equipment

metal Din Rail Machine

Din Rail Machine manufactureDin Rail Roll Forming Machine Price

Din Rail Roll Forming Machine factory

Our roll forming machine sell to lots of countries in the world, like Indonesia,Pakistan, lraq,Argentina,Algeria,Dominica,Ghana,Tanzania,Turkmenistan,Russia,Nigeria,Cameroon,Mexico,Azerbaijan,Saudi Arabia,Poland,Bolivia,Zimbabwe,Russia, Kyrgyzstan, Azerbaijan, Ukraine, Poland, Italy, Guiena,

South Africa, Tanzania, Ethopia, America, Bolivia, Chile, Guyana etc

STEELMAMA was founded in 2009. Since its inception, STEELMAMA has always uphold the "create a first-class enterprise, first-class talents, first class contribution" vision, to create a well-known "STEELMAMA" brand. STEELMAMA’s main business is to "project" as the theme of “CHINA STEEL AGENT SERVICE”, leading products for steel profilemachinery include roll forming machine, press brake bending machine and other steel processing machinery, and steel coil include PPGI coil, GI coil, Aluminium coil, Alu-zinc coil and steel strips and plates, also steel building material like metal roofing sheet, purlin sections, H steel, welding mill tube and some hardwares to be global brand.

FAQ  

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1. Does one machine can only produce one style panel profile?                       Not exactly.For wider and double layer making machine. It can produce more than 6 kinds of panels.                         2. Do you have after sales support?                         Yes, we are happy to give advice and we also have skilled technicians available across the world.We need your machines running in order to keep your business running.                         3. How to visit your company?                         a.Fly to Beijing airport: By high speed train From Beijing Nan to Cangzhou Xi (1 hour), then we can pick up you.                         b.Fly to Shanghai Airport: By high speed train From Shanghai Hongqiao to Cangzhou Xi(4.5 hours), then we can pick up you.                         4. What can you do if the machine broken?                         Our machine's warranty period is 12months,if the broken parts can't repair,we can send the new parts replace the broken parts freell,but you need pay the express cost yourself.if after warranty period,we can through negotiationfor to solve the problems,and we supply the technical support for the whole life of the equipment.                         5. Can you be responsible for transport?                         Yes,please tell me the destination port or address.we have rich experience in transport.                         6. You are trade company or factory?                         We are trade company but we also have own factories. Building trade company is just for exporting various types of cold roll forming machines.                         7. Why your price is higher than others?                         As we persist on that each factory should put quality at the first place. We spend time and money on developing How to make machines much more automatic, accurate and high quality. We can make sure thatour machine could use more than 20 years without any problem. We can provide 2 years free qualityassurance.                         8. How long the machine could be made?                         Normally speaking, welded pipe making machine could be made without 45 working days. If you need machines in a hurry, we can make it for you less than a month.

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Professional Production High Quality  Steel Adjustable Profile Size Full Automatic C Purlin Roll Forming Machine