Chile Popular High Performance Metal Tr4 & Tr5 Trapezoidal Sheet Double Layer Roll Forming Machine

Chile Popular High Performance Metal Tr4 & Tr5 Trapezoidal Sheet Double Layer Roll Forming Machine

PRODUCTION DESCRIPTION

Tr4 & Tr5 IBR Sheet Double Layer Machine:

A trapezoidal sheet roll forming machine is a regular metal sheet roll former that produces metal roofing sheets or roof panels for both individual and industrial building.

This IBR metal sheet roll forming machine produces trapezoidal sheets from colour prepainted steel coils, Galvanized steel coils, aluzinc sheets, Generally, material thickness varies from 0.3 to 0.8mm, and width varies from 914mm to 1250mm. However, in some applications, material thickness can reach up to 1.5mm, like roof deck. Furthermore, in some countries or areas, people use G550 material to make full hard metal roofing sheets.

WORK FLOW

Main Workflow Of TR4 Trapezoidal roofing machine:

IBR sheet roll forming machine

Uncoiler  →  Molding core  →  Hydraulic System  →   Automatic Control system  →   Step Formed Mechanism  →  Automatic Shearing Mechanism  →   Products Receiving Tables

IBR sheet roll forming machine

         

double layer roofing making machine:           

Decoiler	1	set
Feeding Device  With Pre-sliding Cutter	1	set
Forming Machine	1	set
Cutting Device	1	set
PLC Control Box	1	set
Hydraulic Pump Station	1	set
Production Support Table	1	set

 1  Decoiler        

Max. Width	1000-1250mm
Inner Diameter	Φ450 – Φ550 mm
Out Diameter	1500 mm
Max. Loading	Capacity: 5000 kgs
Working Way	Passive or hydraulic

2  Feeding device with                             Pre-sliding cutter

 3  Roll Forming Machine            

Material Thickness	0.25-0.8mm PPGI and GI
NO. of Roller Stations	18 stations
Material for Rollers	45# steel polished and coated with chrome HRC58-62°
Material for Shaft	High grade 45# steel polished(CNC lathe)
Diameter of Shaft	70mm（Solid shaft）
Frame Panel	16*290*580mm
Bottom Frame	350x6mm H steel
Motor Power	5.5 KW（shanghai motor）
Driven Type	Wall Plate Chain Drive
Chain and Gear	1", 17 teeth sprocket, 50 link chain
Speed	About 15m/min

 4  Cut-off Device

Material for Cut-Off Modular	Cr12 steel after treatment
Hardness for Heat Treatment	HRC58 – 62°
Cut-Off Type	Qualified pillar cutting
Motor for Hydraulic Stand	4KW
Punching Die Material	Cr12 steel after treatment

               

 5  PLC Control Box                    

Type	PLC Frequency Control System with touch screen
PLC Brand	Delta  Encoder Brand: Omron
Length Error	±2mm
Language	English and Chinese
Voltage	380v/50HZ, 3Phase (It depends on customer requirement)

               

 6  Hydraulic Pump Station                     

Oil type	46# hydraulic oil
Pump brand	China brand
Motor power	4kw
Solenoid valves	Huade brand
Solid valve	Single
Cooling way	Fan

 7  Production Support Table
                   

No Power Type
Length	2m

Double Layer Roof Sheet Forming Machine

Double layer making machine

IBR sheet roll forming machine

TR4 ibr roofing sheet making machine

IBR profile sheet machinesIBR sheet roll forming machine

Easy installation

forming lines are well installed and tested before delivery, customer only connect some wire and tubes according to video and manual to start forming machines.

APPLICATION

steelmama Machinery factory will design roofing machines according to your roofing profile or design, and Pre-engineered metal building advantages:

1-durable

2-withstand servere conditions.

3-low cost

4-low initial investment and low maintain cost

5-environment friendly

6-all the material can be recycled

7-flexible design

8-can relocate

9-install time considerably reduced

Operate easily , work automatically with PLC controller control.

Decoiler- forming-cut – run out

Application of Trapezoidal Roof Roll Forming Machine

This IBR profile is designed for commercial and industrial roofing; which is suitable for low pitch roofing as well as curved roofing.Sheets with higher ribs and bold ribs, making exceptionally attractive and high-performance roofing and cladding product for various Light Steel structure construction, civil construction, and mansions Building.

What is a trapezoidal roof panel?

Trapezoidal Panel is a structural metal roofing panel that provides superior wind and weather protection under all roof loading conditions.

Trapezoidal Profile Roofing Sheets are profile sheets that have trapezoidal shaped profile shape and these are coated with multiple beautiful colors to give attractive appearance.

A trapezoidal sheet roll forming machine is a regular metal sheet roll former that produces metal roofing sheets or roof panels for both individual and industrial building.

Trapezoidal roofing sheets are the most popular metal roof panels not only for residential buildings but also for commercial or industrial buildings.  There are so many different profiles for a variety of applications.  People like to use low-profile trapezoidal sheets for elevation and IDT roofing, while for wide-span roofing and load-bearing structures, they tend to select high-profile trapezoidal sheets.  In addition,  trapezoidal sheets have other names in Africa as industrial trough IT4, IT5, IT6 roof profiles, therefore people can barely find two exactly the same trapezoidal sheet roll forming machine in the markets.

There are different names for trapezoidal sheet roll forming machines in some regions or areas!   For example, in Africa, people like to call it aluminum or steel IDT Roofing Sheet roll forming machine, and sometime they give the name industrial trough IT4, IT5, IT6 roof sheet roll forming machine etc.

STEELMAMA designs and builds customized trapezoidal sheet roll forming machines.  For instance, some customers ask for  metal roofing sheet roll forming machine, some customers may prefer a separate forming stands structure trapezoidal sheet roll forming machine, or some customers may need safety guard on the roll forming machine body etc.

Our roll forming machine sell to lots of countries in the world, like Indonesia,Pakistan, lraq,Argentina,Algeria,Dominica,Ghana,Tanzania,Turkmenistan,Russia,Nigeria,Cameroon,Mexico,Azerbaijan,Saudi Arabia,Poland,Bolivia,Zimbabwe,Russia, Kyrgyzstan, Azerbaijan, Ukraine, Poland, Italy, Guiena,

South Africa, Tanzania, Ethopia, America, Bolivia, Chile, Guyana etc

STEELMAMA was founded in 2009. Since its inception, STEELMAMA has always uphold the "create a first-class enterprise, first-class talents, first class contribution" vision, to create a well-known "STEELMAMA" brand. STEELMAMA’s main business is to "project" as the theme of “CHINA STEEL AGENT SERVICE”, leading products for steel profilemachinery include roll forming machine, press brake bending machine and other steel processing machinery, and steel coil include PPGI coil, GI coil, Aluminium coil, Alu-zinc coil and steel strips and plates, also steel building material like metal roofing sheet, purlin sections, H steel, welding mill tube and some hardwares to be global brand.

FAQ  

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1. Does one machine can only produce one style panel profile?                       Not exactly.For wider and double layer making machine. It can produce more than 6 kinds of panels.                         2. Do you have after sales support?                         Yes, we are happy to give advice and we also have skilled technicians available across the world.We need your machines running in order to keep your business running.                         3. How to visit your company?                         a.Fly to Beijing airport: By high speed train From Beijing Nan to Cangzhou Xi (1 hour), then we can pick up you.                         b.Fly to Shanghai Airport: By high speed train From Shanghai Hongqiao to Cangzhou Xi(4.5 hours), then we can pick up you.                         4. What can you do if the machine broken?                         Our machine's warranty period is 12months,if the broken parts can't repair,we can send the new parts replace the broken parts freell,but you need pay the express cost yourself.if after warranty period,we can through negotiationfor to solve the problems,and we supply the technical support for the whole life of the equipment.                         5. Can you be responsible for transport?                         Yes,please tell me the destination port or address.we have rich experience in transport.                         6. You are trade company or factory?                         We are trade company but we also have own factories. Building trade company is just for exporting various types of cold roll forming machines.                         7. Why your price is higher than others?                         As we persist on that each factory should put quality at the first place. We spend time and money on developing How to make machines much more automatic, accurate and high quality. We can make sure thatour machine could use more than 20 years without any problem. We can provide 2 years free qualityassurance.                         8. How long the machine could be made?                         Normally speaking, welded pipe making machine could be made without 45 working days. If you need machines in a hurry, we can make it for you less than a month.

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